Metal is one of the elements that are widely used around the world for different purposes. This is the reason why there are different custom metal parts companies in the metal industry nowadays. If you would like to know more information about metal parts, read this article because the facts about it will be discussed in the succeeding paragraphs.
Metal Fabrication- An Important Process to Produce Custom Metal Parts
There will be no custom metal parts without the presence of metal fabrication. In this process, the various metal types are cut, bent and assembled in order to create metal parts or structures. Your company or business can have custom metal parts made based on your needs and preferences. But what is the best steel alloy for producing custom metal parts?
Stainless steel is considered as a versatile and excellent steel alloy for the creation of high quality custom metal parts. The grades that you can choose from are as follows: 410, 316 and 304. It has been proven that stainless steel grade 304 is the most cost-effective for sheet metal. Aside from that, it also offers resistance against corrosion. So, this implies that if you need a wide range of forms and shapes manufactured, this grade is the best choice. Its weldability and high formability properties make it a very cost-effective material for most light industrial and consumer products.
If you would like the custom metal parts to withstand the elements, then the right steel grade to choose is 316 because it is more heat and corrosion resistant than 304. The common applications for grade 316 include pumps, valves and chemical equipment.
The last stainless steel metal grade is 410, which is known for its heat treatability. However, it is a poor corrosion resistant, thus making it a very ideal one for cutlery. Also included in the stainless metal fabrication are as follows: stainless steel paneling, ductwork, shelving, appliance components, cookware, carts, baskets, brackets, chemical equipment and dental and medical components.
Aluminum Sheet Metal
This is also versatile and effective for custom metal fabrication. If you would like to have custom metal parts that are both weather and chemical resistant, your best choice is aluminum with grade 1104-H14. Even though it is proven to have ductility and weldability properties, it is weak. It is utilized most in chemical and jewelry applications.
Another type of aluminum is the one having a 2024-T3 grade. The common application for this type of aluminum grade is aerospace metal fabrication. It has good appearance and workability, fair corrosion resistance, excellent machinability and is heat treatable.
Aluminum grade 3003-H14 is famous for maintaining formability and weldability, and being corrosion resistant. The common custom metal parts that are made with this aluminum grade are the following: fan blades, spun and drawn parts, stamping, tanks, cabinets and mail boxes.
Aluminum grade 5052-H32 is stronger than grade 3003-H14, but it is still formable and weldable. It is also known for being corrosion resistant. It is widely used in manufacturing pressure vessels, tanks and electronic chassis. If you would like to use custom metal parts that are heat-treatable, weldable, strong and corrosion resistant, aluminum grade 6061-T6 is your best choice.
Other capabilities of custom aluminum fabrication are as follows: vehicle suspension components, pistons, connecting rods, crankshafts, blocks, sleeves, engine heads, exhaust systems, exhaust manifolds, automotive intake manifolds, fan blades, spun and drawn parts, stampings, pressure vessels, holding tanks, storage cabinets and components for aerospace and aircraft.
Machines for Making Custom Metal Parts
There are several machines used by metal parts companies in order for the clients to choose the shape and size of the metal parts they want. Normally, a client like you should provide the company a diagram or sample unit of the products that you want to be produced. You can request as many custom metal sheets as you want and your chosen manufacturer should be able to cater to all your needs.
Metal Stamping Machine – One of the machines used by manufacturers in order to provide a satisfactory stamping service is the metal stamping machine. It has the ability to stamp different metals such as carbon and stainless steel, aluminum, copper, nickel alloys, bronze and brass. Typically, the metal sheets are inserted in the stamping machine where they are molded into various sizes and shapes and thickness and length.
The process of metal sheets or parts stamping involves various sheet-metal jobs and processes including flanging, pressing, coining, bending and embossing. Various type of stamping machines can be used to accomplish the stamping tasks. If there are metals to be bent, custom metal parts manufacturers make use of brakes presses, while in blanking, a punch and die tool are used.
Broaching Machine – This machine is designed for cutting metal. It is described by Encyclopaedia Brittanica having cutting teeth that are arranged in rows. Manufacturers of custom metal parts make use of this machine in order to finish the surfaces or metal in commercial industries. This type of machine is known to work by simply keeping the piece of metal still, and properly cutting its edge while rotating around it. This makes the cutting job done in just a few seconds. The broaching machines are either vertical or horizontal. The vertical units are known to last longer and to save room while horizontal machines are user-friendly and can be easily adjusted.
The common industries that make use of broaching machines are aerospace, automotive and electrical. In choosing a customer metal parts manufacturer where you want to have your metal parts done, make sure that their tools and machines such as the broaching machine must meet the specifications of the industry.
Having custom metal parts done for you or for your business would be a great way to boost your productivity. Have you already found the right custom metal parts today? If you would like the job to be done quickly and excellently, choose the one that will be able to provide you with the best services ever.